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| Primary aluminum production |
Century Aluminum and Emirates Global Aluminium are partnering to build a massive smelter in Oklahoma. This landmark facility will significantly boost US primary aluminum capacity by 750,000 tonnes annually. As a result, the project will cut American import reliance from 85% to 70%. Meanwhile, Midwest primary aluminum premiums reached 109 to 111 cents per pound this week.
Modern Smelting Technology and Regional Power Infrastructure
The proposed plant will deploy EGA's advanced EX reduction cell technology at the Port of Inola. Consequently, this technology reduces energy consumption per ton while slashing emissions intensity significantly. Furthermore, project leaders are securing low-cost power contracts with Public Service Company of Oklahoma. The regional grid offers competitive rates because renewable sources account for roughly half the energy mix.
Environmental Permitting and Project Timeline
Developers plan to break ground in the second quarter of 2027 following regulatory approvals. However, the joint venture must complete rigorous environmental reviews with state and federal agencies first. Therefore, initial hot metal production remains scheduled for the third quarter of 2030. This ambitious development will effectively double total US primary aluminum capacity once fully operational in 2031.
ScrapInsight Commentary
The proposed Oklahoma smelter marks a critical strategic pivot toward domestic primary metal security amidst elevated Midwest premiums. However, integrating massive primary production alongside expanding secondary aluminum recycling will require clear grid decarbonization strategies. Ultimately, this facility could serve as an anchor for downstream scrap generation and closed-loop manufacturing in the region.


