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| Kametstal continuous casting machine no. 1 |
Technical Advancements in CCM-1 Reconstruction
Kametstal has completed the continuous casting machine upgrade, improving billet cutting accuracy and equipment longevity. The reconstruction of CCM-1 involved installing new motor-gearboxes with thermal shielding and encoders on all upper motors. As a result, the plant stabilized billet movement while preventing premature equipment failure. Meanwhile, the upgrade was executed without additional downtime, ensuring uninterrupted commercial billet production for both domestic and European customers.
Economic and Operational Benefits
The Kametstal Continuous Casting Upgrade delivers significant technical and economic advantages. Precision cutting reduces steel waste, while motor reducers now have extended service life. Additionally, the optimized pull-straightening devices decreased electricity consumption by 1.2 kWh per motor. Consequently, the plant achieves higher efficiency and sustainability. In contrast, unplanned downtime or inefficient casting would have increased production costs and energy usage.
Industry Implications and Future Outlook
This reconstruction strengthens Kametstal’s position in the European steel market and supports Metinvest Group’s strategic investment program. Furthermore, ongoing infrastructure upgrades, including coke oven gas pipelines, enhance operational safety and reliability. Therefore, Kametstal Continuous Casting Upgrade exemplifies advanced metallurgical investment driving industrial competitiveness and environmental responsibility.
ScrapInsight Commentary
Kametstal’s CCM-1 reconstruction improves precision and reduces energy consumption, enhancing production efficiency. The upgrade supports sustainable steelmaking and cost-effective operations. Moreover, it reflects a strategic focus on equipment reliability and European market competitiveness.
